Manufacturing & Facility
Located in S.I.T.E., Karachi, Automate's 1,824 sq. ft. expanded production plant operates under Japanese automotive manufacturing standards, pairing dust-free clean assembly with complete thermal aging and in-house plastic injection molding.
Automate operates an engineering plant in S.I.T.E. Karachi, Pakistan, built to the stringent standards of Japanese automotive parent companies.
Plant Infrastructure & Cleanroom Assembly
The manufacturing complex spans 1,824 sq. ft. of cleanroom assembly floor, operating under TDEM (Toyota Daihatsu Engineering & Manufacturing) certification. The facility currently operates at a sustained output of 250 to 400 units/day with capacity expandable up to 800 units/day.
100% Aging & Testing Process
Every single head unit manufactured undergoes a rigorous 4-hour burn-in stress testing cycle on our 240-unit aging racks. Voltage fluctuation, temperature extremes, and continuous CAN-BUS signal checks ensure virtually zero out-of-box failures on OEM lines.
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SMT Line
Surface Mount Technology (Assembly) Cleanroom Line
High-speed automated component placement and 100% automated optical inspection (AOI).
240-Unit Aging
240-Unit Thermal & Aging Stress Chamber
100% continuous burn-in aging racks operating at 65°C to guarantee zero field failures.
TDEM Cleanroom
ESD Assembly
Positive pressure cleanroom environment approved by Toyota Indus Motor Company.
Expanded from 969 sq. ft. to support high-volume OEM lines.
Scalable roadmap earmarked up to 800 units/day for new OEM programs.
100% of AVN head units undergo sustained electrical/thermal stress burn-in.
Incoming KUKA-automated injection molding cell via OJ Engineering acquisition.
Automate's 6-Stage Supply Chain Protocol
The coordination of an entire production flow from raw materials to OEM assembly line delivery.
Core electronic sub-assemblies imported under strict BOM control from China and Thailand.
Precision AVN assembly, sub-line wire harness manufacturing, and speaker basket bonding.
Every assembled unit undergoes burn-in stress aging on 240-unit powered racks to ensure zero field failures.
Rigorous optical, touch, audio sweep, and functional verification across 4 inspection facilities.
Finished goods cataloged in secure, climate-controlled warehousing under ERP traceability.
First-In-First-Out dispatch directly feeding OEM assembly lines (Toyota IMC, Pak Suzuki, Hyundai).
OJ Engineering Plastic Injection Molding Division
In May 2026, Automate Industries expanded beyond automotive electronics by acquiring OJ Engineering (Omar Jibran Engineering Limited). This breakthrough gives Automate complete in-house control over automotive interior plastics, instrument panels, audio bezels, and complex fascia housings.
By marrying Automate's 35 years of audio-visual precision with OJ Engineering's structural molding fleet (200T to 3000T, plus an incoming 4000-Ton Engel/Wintec robotic system with KUKA robotics), Automate delivers single-source Tier-1 localized solutions directly to Japanese OEM partners.